In recent years, aseptic filling technology has become a hot topic in the international arena. Relevant reports and discussions have been increasing. Equipment suppliers have studied the aseptic filling technology and introduced different products. Now gather related news reports for readers' reference.
Sterile filling incorporates some well-known advantages: The product in the packaging container has better quality and flavor due to less heating; it uses less preservatives and cold chain, and has a longer shelf life.
Krones KRONES:
Expanding the cost of filling a range is a challenge There are users who claim that the cost of installing and using aseptic filling is 30% higher than a standard filling line. In response, Wolfgang Unger, sales director at Krones KRONES, said that this additional cost includes all accessories (special valves, closures, etc.) that make the line sterilized. This is a global issue, so beverage manufacturers in various countries are wary of using aseptic filling. Krones has started to introduce aseptic cold-filled tea beverage production equipment to the market. Unger said that “milk beverages are also a challenge for equipment suppliers. With the continuous expansion of the range of energy filling products, the challenges are becoming increasingly complex. Although we are equipment manufacturers, we must fully consider the production process and products. Health issues." On the one hand, equipment manufacturers must adapt their products to different production processes and processing technologies, and must actively consider the issue of cost savings and reduction of machine size. Several manufacturers have already provided integrated production lines for bottling, filling and sealing, but they also run into the problem of users reluctant to purchase because of long investment returns.
SASIB:
Meeting high production requirements Like Krones, SASIB also uses a non-contact filling system in its aseptic production facility. It is Sarcmi Linea, a medium-speed component specially developed for its standard equipment, and is said to be used in various non-carbonated beverages, including tea, fruit juices, sports drinks, milk and milk beverages, water and edible oils. This 24-head aseptic filling machine meets the requirements of ASFS (sterile sterilization, filling and packaging). Simonazzi, another subsidiary of the Sasib Group, has applied the technology to a high-volume aseptic filler. According to Sasib, the use of flow metering heads makes it easier for the machine to ensure aseptic conditions. After the filling station, ASFS equipment is mostly equipped with 8 or 12 sealing or capping heads. The filling rate of PET bottles is 6,000 bottles/hour at 1.5 liters, 8,000 bottles/hour at 1 litre, and 0.5 liters. Up to 11,000 bottles/hour.
Remy: Implementing an Opportunity Sidel provided and installed an aromatized mineral water production line for Perrier Veittel in France. In order to match the Sidel SBO 10 blow-moulding bottle production line, the filling part uses Remy's sterile volumetric filling machine. The production line installed last summer reportedly had a production capacity of 8,000 bottles per hour.
Migos, a Swiss retailer, also purchased a bottling line to produce sports drinks under its own brand. According to the different bottles, the filling capacity of the production line is 8,000 to 11,000 bottles per hour, and the Remy filling machine is also used. Max Duclos, Remy's sales manager, believes that high levels of hygienic conditions have a great advantage for beverage manufacturers. For consumers, their questions about product quality can be clearly answered by visiting manufacturers' high-level quality management.
SIPA company:
Advocating One-Step Aseptic Filling Process Italian SIPA Corporation is also an equipment manufacturer advocating a one-step aseptic filling process. The advantage of this process is that the bottle and the filling are organically combined, eliminating the need for sterilizing the empty bottle prior to filling, so there is no need to worry about the residue of the sterilizing agent in the beverage product. The company's marketing manager said that the process of separate bottle making and filling is not only inefficient, but also difficult to timely adjust the different levels of contamination in the bottle storage process. SIPA's all-in-one machine, ASIS, overcomes the above drawbacks and eliminates the traditional bottle washing, sterilization, and arranging bottle-repairing tunnels. Therefore, it has a higher performance-cost ratio.
Procomac company:
Procomac, a supplier of bag-type aseptic filling Italian equipment for different materials, also introduced a bag-based aseptic filling system. The machine is sprayed with hydrogen peroxide solution onto the lead foil material for sterilization, then rinsed with sterile water, and blown dry with sterile air. Finally, the lead foil material is heat-sealed into a bag through an inductive heating element. Procomac applied the system on its Unibrloc aseptic filling line. The equipment installed in Caribbean countries has been put into use for the production of bagged fruit juice at a production rate of 15,000 bags per hour.
With the increase of corporate brand awareness, companies will have higher and higher requirements for product quality. For many products, the additional cost due to the use of aseptic filling may not yet be clearly established. There are some potential quality risks associated with the use of aseptic filling, so many beverage processing companies that have been used for aseptic filling It is also revisiting whether the high cost it pays is cost-effective. With the continuous improvement of aseptic filling machines by equipment manufacturers, the cost will continue to fall, and the quality risks will gradually be eliminated, so that more capable companies can purchase. Aseptic filling equipment.
Sterile filling incorporates some well-known advantages: The product in the packaging container has better quality and flavor due to less heating; it uses less preservatives and cold chain, and has a longer shelf life.
Krones KRONES:
Expanding the cost of filling a range is a challenge There are users who claim that the cost of installing and using aseptic filling is 30% higher than a standard filling line. In response, Wolfgang Unger, sales director at Krones KRONES, said that this additional cost includes all accessories (special valves, closures, etc.) that make the line sterilized. This is a global issue, so beverage manufacturers in various countries are wary of using aseptic filling. Krones has started to introduce aseptic cold-filled tea beverage production equipment to the market. Unger said that “milk beverages are also a challenge for equipment suppliers. With the continuous expansion of the range of energy filling products, the challenges are becoming increasingly complex. Although we are equipment manufacturers, we must fully consider the production process and products. Health issues." On the one hand, equipment manufacturers must adapt their products to different production processes and processing technologies, and must actively consider the issue of cost savings and reduction of machine size. Several manufacturers have already provided integrated production lines for bottling, filling and sealing, but they also run into the problem of users reluctant to purchase because of long investment returns.
SASIB:
Meeting high production requirements Like Krones, SASIB also uses a non-contact filling system in its aseptic production facility. It is Sarcmi Linea, a medium-speed component specially developed for its standard equipment, and is said to be used in various non-carbonated beverages, including tea, fruit juices, sports drinks, milk and milk beverages, water and edible oils. This 24-head aseptic filling machine meets the requirements of ASFS (sterile sterilization, filling and packaging). Simonazzi, another subsidiary of the Sasib Group, has applied the technology to a high-volume aseptic filler. According to Sasib, the use of flow metering heads makes it easier for the machine to ensure aseptic conditions. After the filling station, ASFS equipment is mostly equipped with 8 or 12 sealing or capping heads. The filling rate of PET bottles is 6,000 bottles/hour at 1.5 liters, 8,000 bottles/hour at 1 litre, and 0.5 liters. Up to 11,000 bottles/hour.
Remy: Implementing an Opportunity Sidel provided and installed an aromatized mineral water production line for Perrier Veittel in France. In order to match the Sidel SBO 10 blow-moulding bottle production line, the filling part uses Remy's sterile volumetric filling machine. The production line installed last summer reportedly had a production capacity of 8,000 bottles per hour.
Migos, a Swiss retailer, also purchased a bottling line to produce sports drinks under its own brand. According to the different bottles, the filling capacity of the production line is 8,000 to 11,000 bottles per hour, and the Remy filling machine is also used. Max Duclos, Remy's sales manager, believes that high levels of hygienic conditions have a great advantage for beverage manufacturers. For consumers, their questions about product quality can be clearly answered by visiting manufacturers' high-level quality management.
SIPA company:
Advocating One-Step Aseptic Filling Process Italian SIPA Corporation is also an equipment manufacturer advocating a one-step aseptic filling process. The advantage of this process is that the bottle and the filling are organically combined, eliminating the need for sterilizing the empty bottle prior to filling, so there is no need to worry about the residue of the sterilizing agent in the beverage product. The company's marketing manager said that the process of separate bottle making and filling is not only inefficient, but also difficult to timely adjust the different levels of contamination in the bottle storage process. SIPA's all-in-one machine, ASIS, overcomes the above drawbacks and eliminates the traditional bottle washing, sterilization, and arranging bottle-repairing tunnels. Therefore, it has a higher performance-cost ratio.
Procomac company:
Procomac, a supplier of bag-type aseptic filling Italian equipment for different materials, also introduced a bag-based aseptic filling system. The machine is sprayed with hydrogen peroxide solution onto the lead foil material for sterilization, then rinsed with sterile water, and blown dry with sterile air. Finally, the lead foil material is heat-sealed into a bag through an inductive heating element. Procomac applied the system on its Unibrloc aseptic filling line. The equipment installed in Caribbean countries has been put into use for the production of bagged fruit juice at a production rate of 15,000 bags per hour.
With the increase of corporate brand awareness, companies will have higher and higher requirements for product quality. For many products, the additional cost due to the use of aseptic filling may not yet be clearly established. There are some potential quality risks associated with the use of aseptic filling, so many beverage processing companies that have been used for aseptic filling It is also revisiting whether the high cost it pays is cost-effective. With the continuous improvement of aseptic filling machines by equipment manufacturers, the cost will continue to fall, and the quality risks will gradually be eliminated, so that more capable companies can purchase. Aseptic filling equipment.
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